Crushing and screening systems designed to

boost your profit margin

Request a process study

Greater operational efficiency
Greater control over the outcome
Greater returns from the deposit

+100 million m³ processed

+40 systems sold worldwide

+70 crushing units built

+300 of conveyor belts installed

How much profit is your quarry losing every day?

Production stoppages, reworks, unsold stock, inconsistent quality and unnecessary handling are not inevitable: they are day-to-day costs that erode profitability.

The difference isn’t in the machines. It’s in your approach.

ICM designs the entire deposit as an integrated system, where every decision is guided by a single objective: making the process more controllable, stable and measurable.

-30%

on the production costs of aggregates (average figure)

-50%

reduction in system installation times compared with the average

-75%

off the cost of transporting materials using ICM conveyor belts

Ecodem – Bertacchina Quarry, Verona

450 t/h

The Ecodem plant at the Bertacchina Quarry in Verona had to meet a specific requirement: to produce six distinct particle size classes from alluvial material, with two different market destinations requiring different processing methods.

Vipiteno

250 t/h

The Vipiteno plant had to meet a specific operational requirement: to produce aggregates for two different end uses, concrete and asphalt, by processing three materials with very different characteristics: diabase, granite and limestone.

Union Beton

600 t/h

The Union Beton system represents a specific technical case, which is fairly common in the concrete aggregates sector: the production of certified particle size classes from alluvial groundwater-derived material, with all the complexities that this entails.

Dam in Tajikistan

3.000 t/h

The project in Tajikistan has one feature that sets it apart from all the other ICM case studies: the material to be processed does not come directly from a quarry designed by ICM, but is already excavated by another contractor. The ICM system is not designed to extract and produce aggregates from scratch, but to take that raw alluvial material and process it to meet the technical specifications required for use in dam construction.

Discover all the case studies

If you control the process, you control the profit.

Our approach transforms the inefficiencies typically associated with production into a real, measurable and consistent advantage.

These results do not come from a single machine, they come from:

Integrated deposit design
Automation and control
Process innovation

From a variety of raw materials to bespoke finished products.
From no €/tonne costs to measurable indicators of profitability.
From inconsistent particle size distributions to a more stable and controllable quality of your material.
From unnecessary handling with loaders and lorries to an optimised process flow that reduces ground-level work.
From unexpected breakdowns and accidental stoppages to a more automatable process

From experience to results: ICM process innovations

Based on an analysis of recurring problems in quarries around the world, ICM has developed proprietary solutions that optimise processes and ensure consistent, repeatable results, thereby eliminating wasted time and materials.

ICM™ Diverters

When yards fill up with ‘slow’ classes, costs go up.

Get rid of unsold stock and produce only what you sell. ICM diverter valves redirect surplus stock with low demand directly into the main production flow, transforming it into fast-moving products.

DISCOVER MORE

RETROFIT READY Can be integrated into existing systems

Filler Plus™ ICM

Fine particles can be either a cost or a resource, depending on your process.

The ICM FILLER PLUS system transforms very fine particles from a disposal cost into a valuable resource, improving the quality and economic yield of the sand.

DISCOVER MORE

RETROFIT READY Can be integrated into existing systems

Autocontrol ICM™

If you don’t measure, you can’t control.

Our automation software ensures fewer human errors, less downtime and precise control over operational KPIs (productivity, waste, downtime, costs per tonne).

Modular Systems

More scalable and faster.

All the structural components of our systems, from the steelwork to the conveyors, are modular and do not require welding. This result is the outcome of engineering work that brings enormous benefits in terms of material handling and, above all, of the speed at which the systems can be assembled.

Your system is working.
Let’s make it work better.

Whether we are talking about a new system or the upgrading of an existing one, the quickest and most effective way to improve margins, reduce waste and make processes manageable is through our process analysis.

What we need from you:

We always start by looking at your objectives to find out the main classes you’re interested in, the volumes involved and the market you operate in. With then proceed with the deposit analysis and the corresponding particle size distribution curves to tailor the system to the results you wish to achieve.

What we do:

Technical analyses of workflows, bottlenecks and automation. Class balancing scenarios and process logics. We define the specifications of the new system or the priorities in the event of optimisation or refurbishment of an existing system.

What we deliver to you:

The ICM audit is a document that sets out the flowchart and process logic for achieving the required product classes, a list of priority actions and the expected measurable impacts on your specific case, and the automation and control systems designed to maximise your quarry’s profit margin.

Request a process study

TRUST THOSE WHO HAVE CHOSEN US

"ICM analysed our requirements and designed a bespoke system for us using state-of-the-art technology. We are very pleased! Not to mention the after-sales service! Truly professional."

"Working with ICM has been an extremely positive experience. They are professional and always willing to find practical solutions, even in the most complex situations. The quality of their work is visible every day: impeccable organisation, clear communication and technical support that really makes a difference. It is a partnership that provides peace of mind."

Technology Partnership

We are distributors of world-class brands, integrating industry-leading machinery into a process-oriented approach focused on stability and reliability.

Every quarry is a system.
Our method helps it achieve the best results.

The value lies not in the individual machines, but in the intelligence of the process that links them together.

These are the five principles that guide our decisions when designing a crushing and screening system.

Quarries are unique systems

Every project starts with the raw material and continues right through to the final class: this is the only way to build truly efficient and lasting systems.

Automation ensures consistent results

Consistently uniform quality, less reliance on ‘key’ personnel, greater control and flexibility.

Speed stems from method

Rapid design and assembly are the result of engineering decisions and a structured approach.

Process engineering drives profitability

Process optimisation reduces waste, reworks and downtime, and makes operating costs more predictable.

Every decision must increase the margin

Less waste, lower consumption, fewer downtimes, more saleable material: systems must generate value every day.

Book a technical call

Get in touch if you want to boost the efficiency and profit margins of your quarry

Request a process analysis: we’ll analyse your workflow, identify wastes and set out a measurable technical plan. Feel free to contact us, under no obligation.

Request a process study

Crushing and screening systems designed to

boost your profit margin

How much profit is your quarry losing every day?

The difference isn’t in the machines. It’s in your approach.

Ecodem – Bertacchina Quarry, Verona

Vipiteno

Union Beton

Dam in Tajikistan

If you control the process, you control the profit.

From experience to results: ICM process innovations

ICM™ Diverters

Filler Plus™ ICM

Autocontrol ICM™

Modular Systems

Your system is working. Let’s make it work better.

What we need from you:

What we do:

What we deliver to you:

Technology Partnership

Every quarry is a system. Our method helps it achieve the best results.

Quarries are unique systems

Automation ensures consistent results

Speed stems from method

Process engineering drives profitability

Every decision must increase the margin

Get in touch if you want to boost the efficiency and profit margins of your quarry

Your system is working.
Let’s make it work better.

Every quarry is a system.
Our method helps it achieve the best results.